YFC51 Fully Automatic Hydraulic Hose Cutting Machine

One: Proposal Summary

Subtitle: High-Speed, Bur-Free Cutting Solutions for Industry 4.0 Smart Factories

A highly efficient and precise industrial device designed for batch cutting hydraulic hoses to preset lengths and quantities. Utilizing specialized cutting blades, it delivers efficient, rapid, safe, and continuous operation to meet medium-to-high volume production demands.

Utilizing specialized cutting blades, it delivers efficient, rapid, safe, and continuous operation to meet medium-to-high volume production demands. It significantly enhances production efficiency and ensures consistent cutting quality.

Two Main Components
❶ Uncoiling and Straightening Mechanism: Handles coil feeding and straightening to ensure smooth material delivery.
❷ High-Precision Feeding Mechanism: The core component, typically driven by servo motors via rollers for accurate material feeding. ,
❸ Cutting Execution Mechanism:
Blade Type: Rotary blades (high-speed steel or carbide); Drive Method: Pneumatic or servo motor-driven.
❹ Control System: PLC (Programmable Logic Controller) or industrial computer, serving as the equipment's central brain.
❺ Human-Machine Interface: Touchscreen for parameter configuration and operation.
❻ Collection Device: Finished hose collection tray or conveyor belt.
❼ Waste Collection Bin: For cutting debris and end-piece collection.

Three Key Features
❶Fully Automated: No manual intervention required from loading, measurement, feeding, cutting to finished product collection. One operator can manage multiple units.
❷High Precision: Utilizes servo motors and precision motion control systems, achieving cutting length accuracy of ±2mm or better with smooth, burr-free edges.
❸High Efficiency: Extremely fast cutting speed, capable of processing dozens to hundreds of segments per minute (depending on tube diameter and length), far surpassing manual or semi-automatic cutting.
❹Versatility: Cuts 10 specifications of hydraulic hoses ranging from 1/4 inch to 2 inches.
❺Intelligent Operation: Features a human-machine interface (touchscreen) for presetting multiple cutting programs, storing process parameters, counting operations, and performing fault diagnostics.
❻Advantages: ①, Clean Cut ②, Waste Reduction ③, ERP port

 

Four Why Choose Our Automated Cutting Technology?

❶Unmatched Length Accuracy: Driven by a high-precision servo-feeding system, our cutter maintains a tolerance of ±3mm per 3 meters, significantly reducing material waste compared to manual "measure-and-cut" methods.

❷Superior Cut Quality: Our specialized high-speed steel (HSS) or diamond-coated blades, combined with an adjustable bending stroke, ensure a square, burr-free finish. This minimizes smoke and internal debris, extending the life of your cleaning projectiles and filters.

❸Safety-First Engineering: Designed with a fully enclosed cutting chamber and integrated light curtains. It eliminates the risk of blade exposure, ensuring your floor remains OSHA and CSA compliant while reducing operator fatigue.

❹Smart Integration (This function requires additional customization）: Equipped with a barcode scanner and ERP interface. Simply scan a work order, and the machine automatically adjusts feeding speed and cut counts for the specific hose ID and OD.

 

Five Technical Highlights

Feature	Specification
Hose Range	1/4" to 2" ID (Up to 4-Spiral Ultra-High Pressure)
Feeding Speed	Up to 120 m/min (Adjustable via Servo Control)
Cutting Tolerance	< 0.2% of total length (exceeds SAE standards)
Control Interface	10" Industrial Touchscreen with Multi-Language Support
Waste Management	Integrated vacuum extraction port for dust & smoke
Power Supply	380v ～480V 3-Phase

 

Six Logistics & Support

HS Code 8461.50 Expertise: 

We provide full documentation for "Other Sawing or Cutting Machines," ensuring smooth customs entry with optimized tariff classification.

Blade Longevity Program: We offer a specialized sharpening service and rapid-ship replacement blades to ensure zero downtime.

Modular Expansion: This unit can be utilized as a standalone machine or seamlessly integrated into our Full Automated Assembly Line (connecting directly to the skiving and crimping modules).

 

Seven: Client cases

 

Eight: Get a Free Solution or Quote ?

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Please contact with us by Email: quotation@yong-feng.com